TENCAN 100L Micron Powder Making Planetary Ball Mill Machine
XQM-100 three phase 380V 7.5KW
https://youtu.be/BKSGODHcDQs
Technology
The TENCAN XQM-100 utilizes advanced planetary motion where
grinding jars are positioned eccentrically on the sun wheel. During operation, the sun wheel rotates in the opposite direction
to the grinding jars at a precise ratio of 1:-2 (or 1:-1.5). This counter-rotation generates powerful Coriolis forces that
subject the grinding media to complex superimposed movements.
The significant speed differential between the grinding balls and
jars creates a dynamic interaction of impact and frictional forces,
releasing exceptional energy levels for material processing. This mechanical interplay delivers the remarkably effective size
reduction capability unique to planetary ball mills.
The TENCAN vertical planetary ball mill XQM-100 operates with an
optimized centrifugal mode speed ratio. As the system rotates, powerful centrifugal forces drive both
sample materials and grinding media against the jar's interior
walls, where size reduction occurs primarily through
precision-controlled pressure and friction mechanisms.
The effectiveness of the planetary ball mill depends critically on
the relationship between the sun wheel's diameter, rotational
velocity, and the speed ratio between components. This ratio determines energy transfer efficiency and directly
influences size reduction performance – higher ratios generate
greater processing energy for superior results.
Overview
The TENCAN 10L Vertical Production Planetary Ball Mill XQM-100
represents essential technology for high-tech materials processing,
including fine grinding, powder homogenization, nano-scale particle
production, and small-batch manufacturing. Operating on three-phase
380V power with robust 7.5KW capacity, this industrial-grade system
combines compact design with exceptional efficiency, minimal noise
generation, and comprehensive functionality.
This planetary mill serves as the preferred equipment for research
institutions, university laboratories, and industrial R&D
facilities requiring precision powder processing. The innovative four-position design enables simultaneous processing
of up to four distinct samples, maximizing throughput and research
productivity. For oxygen-sensitive materials, the system accommodates
vacuum-compatible grinding jars, enabling processing under
controlled atmospheric conditions.
Working Principle
The TENCAN XQM-100 Vertical Production Planetary Ball Mill features
four strategically positioned working stations that accommodate two
or four grinding jars on a single turntable. During operation, the rotating turntable induces high-speed
planetary movement in the jar axes, generating intense impact
forces between the grinding media and sample materials. This high-energy interaction effectively reduces materials to fine
powder particles.
The versatile design supports both wet and dry grinding
methodologies for processing diverse material compositions. Through optimized operational parameters, the system achieves
output particle sizes as fine as 0.1μm, entering the nano-scale
range for advanced material applications.
Applications
The TENCAN XQM-100 Industrial Planetary Ball Mill demonstrates
exceptional versatility across numerous industries including
geology, mineral processing, metallurgy, electronics manufacturing,
construction materials, ceramics production, chemical processing,
light industry, pharmaceutical development, and environmental
technology.
The system excels particularly in specialized production fields
including electronic ceramics, structural ceramics, magnetic
materials, lithium-based compounds (lithium cobalt acid, lithium
manganese), catalytic materials, phosphor processing, long
afterglow phosphor development, rare earth polishing powders, and
electronic glass formulations. Additional applications include fuel cell components, zinc oxide
varistors, piezoelectric ceramics, nanomaterials, wafer ceramic
capacitors, multilayer ceramic capacitors (MLCC), thermistors (PTC,
NTC), dielectric ceramics, alumina and zirconia ceramics, various
metal oxides including zinc and cobalt, and specialized ferrite
materials (Ni-Zn ferrite, Mn-Zn ferrite).
Features
1. Precision-engineered gear transmission system ensures consistent
rotational speed, guaranteeing experimental reproducibility and
reliable results.
2. Advanced planetary movement technology delivers superior
performance through high-speed operation, maximized energy
transfer, exceptional efficiency, and ultra-fine particle size
reduction.
3. Versatile four-position configuration enables simultaneous
processing of multiple powder samples with varying compositions and
dimensions.
4. Sophisticated frequency converter control system allows precise
speed adjustment based on specific experimental requirements, with
integrated protection against voltage fluctuations and current
overloads.
5. Comprehensive timing functionality includes programmable
power-off scheduling, automated forward/reverse rotation cycling,
and flexible operation modes (unidirectional, alternating,
continuous, or timed) to optimize grinding efficiency for specific
materials.
6. Superior engineering features include optimal center of gravity
placement, exceptional operational stability, space-efficient
design, intuitive user interface, comprehensive safety systems,
minimized noise generation, and reduced material waste.
7. Integrated safety interlock system automatically halts operation
if the protective cover is opened during processing, preventing
potential accidents and ensuring operator safety.
Technical Features
| Technical Features |
| Drive Mode | Gear drive and belt drive |
| Operate Mode | Two or four grinding tanks working together |
| Maximum Loading Capacity | 2/3 of the capacity of milling tank |
| Feeding Size | Soil material≤3mm |
| Output Granularity | Minimum 0.1μm |
| Rotational Speed Ratio | /1/2 |
| Max.Continuous Operating Time | 72hours |
| Materials of Jar | stainless steel.agate,nylon,corundum,zirconia,etc |
Technical Parameters
| Main Parameters of Vertical Industrial Planetary Mill Ball
(SquareType) |
| Model | Power(kW) | Voltage | Dimension(mm) | Revolution Speed
(rpm) | Rotation Speed
(rpm) |
| XQM-20 | 4 | 380V-50Hz | 1200*750*920 | 25-215 | 50-430 |
| XQM-40 | 5.5 | 380V-50Hz | 1400*850*1160 | 20-195 | 40-390 |
| XQM-60 | 7.5 | 380V-50Hz | 1600*990*1250 | 27-174 | 40-260 |
| XQM-80 | 11 | 380V-50Hz | 1750*1140*1330 | 27-160 | 40-240 |
| XQM-100 | 11 | 380V-50Hz | 1750*1140*1330 | 27-160 | 40-240 |
Accessories of Mill Jars & Balls
Available Mill Jars:
304 stainless steel mill jar, 316 stainless steel mill jar,
tungsten carbide mill jar, agate mill jar, alumina ceramic mill
jar(also called corundum mill jar), zirconia mill jar, nylon mill
jar, polyurethane mill jar, mill jar (PTFE), and etc.
Available Mill Balls:
304 stainless steel mill balls, 316 stainless steel mill balls,
tungsten carbide mill balls, agate mill balls, alumina balls,
zirconia mill balls, and etc.
